Braided Wire

Braided wires have a unique design that helps to maintain stability. You will realize that a braided wire has interlaced, crossed wires. This design allows the electrical braided wires to stretch or bend without kinking, buckling, or folding. This feature allows them to have various applications requiring flexible wires or cables. An electrical braided wire has an electrical conductor made of copper, aluminum, or tinned copper that creates an electrostatic screen, ensuring signal integrity.

Braided wires can have various materials like nylon strands, steel wires, and glass fibers. Such materials enable the wires to have mechanical strength and remain tough. Their design also provides extra protection as they become highly resistant to cutting, abrasion, and extreme temperatures.

What Is A Braided Electronic Wire?

Braided Wire

A braided electric wire is made from twisted conductors after weaving them over. The weaving process can comprise tinned or multiple plain copper wire strands made to acquire the expected brain coverage. Normally, a braided wire will provide 80% coverage, but the manufacturer can adjust it to meet the required needs. Braided electrical cables are flexible to maintain their shape and applications even with extreme physical stress or when subjected to tight bending. Also, they are fire-retardant as they can withstand extremely high temperatures.

What makes braided wires better?

A braided wire cable’s design is unique to serve its required applications efficiently. The cables have various characteristics like;

Resistant to abrasion– A braided wire cable is created to withstand several environmental conditions. This makes it extremely durable and can be used for a long-time. It’s a significant abrasion-resistant type of wire applicable in any condition.

High resistance– A braided wire cable is resistant to rot, molds, mildew, and various chemicals. Therefore, you can use the cable in different environmental and weather conditions without any fear.

Resilient- The design of braided wires allows them to be resilient enough. They can withstand extreme heat and high temperatures.

High elongation properties– Different braided wires are made from materials that allow them to stretch easily. For example, a braided wire constructed with nylon has a robust stretch characteristic. This allows the braiding process to be simple.

When selecting a braided wire, it’s paramount to consider one made from a material that doesn’t burn but melts. Nylon is a good example of such a material for a braided wire since it’s likely not to burn in a fire.

Are Braided Wires Durable?

Braided Wire

A braided wire cable is long-lasting, especially when fixed properly. The cable has material with high tenacity fibers. This characteristic makes the braided wires more robust and offers a long-term service. The cables can easily bend due to their high level of flexibility. They are created to experience minimal damage, tears, and wear. A braided wire can deliver valuable and sufficient service even with a heavy application.

Applications of a Braided Electrical Cable

Braided electrical cables have a variety of applications. They are insulated wires with top conductors that remain protected. Different types of braided wires are used for various applications. For example, you will find braided copper wires used by the automotive and telecom industries. These cables and wires have continuously enabled technology to advance and progress successfully. Some of the braided electrical cord includes;

Breaking the circuits– Conductors like copper are used to create braided wires to be excellent conductors. Due to copper’s high sensitivity levels, they act as significant circuit breakers. This leaves us with a reason to consider braided copper wire cables for various industrial and household applications.

Computer mainframes and peripherals– Braided wires and cables are significant components in the technological world. They are used in computers’ mainframes. The cables’ unique ductile characteristics that make them be drawn into the smallest diameters enable them to have unmatchable applications.

Automotive engineering– Automotive electronic and transmission systems use braided wires. They are efficient in ensuring timely indicator signals. Due to their resilience and resistance characteristics, they can withstand high temperate along the engine areas. Also, they can work best without being eroded by chemicals within the automobile.

Marine engineering– Braided electrical cords can resist corrosion from grease, moisture, salty mediums, and temperatures. This characteristic makes them efficient in marine units like submerged generators, ships, submarines, and waterlogged pumps. In such conditions, the cables’ conductivity isn’t affected whatsoever.

Braided Cable


A braided electrical cord comes with a design that allows it to protect a wire from EMI. It also increases the flex life and cable’s mechanical strength. Braided wires resist moisture, chemicals, oil, grease, wearing, and tearing. This means they are highly durable as they can resist corrosion and abrasion. These characteristics ensure these wires have multiple automotive, marine, industrial, and medical applications. When choosing a braided wire cable, it’s necessary to consider flexibility, resistance to high temperatures, and abrasion. For more information, contact us today, and we will address each question.

Scroll to Top